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Thinning Polyurethane: Guide And Precautions

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Can you thin polyurethane?

Yes, you can thin polyurethane with the correct type of thinner. Using a thinner allows you to adjust the viscosity of the polyurethane, making it easier to apply and manipulate. However, it is important to note that thinning the polyurethane too much can compromise its durability and protective properties. Therefore, always follow the manufacturer’s recommended thinning ratio to ensure optimal results.


Polyurethane: The Ultimate Guide to Types and Applications

When it comes to versatile coating materials, polyurethane stands out as a top contender. Let’s delve into the fascinating world of polyurethane and explore the diverse types and their tailor-made properties for various applications:

Types of Polyurethane and Their Applications

1. Water-Based Polyurethane:

This eco-friendly option is a favorite for its low odor and quick drying time. Ideal for interior wood finishing, water-based polyurethane enhances the beauty of furniture, cabinets, and more with a durable and protective finish.

2. Solvent-Based Polyurethane:

Known for its superior durability and resistance to wear, solvent-based polyurethane is widely used in high-traffic areas. It’s a tough choice for outdoor applications and demanding projects like flooring and countertops.

3. Oil-Based Polyurethane:

Combining warmth and depth of color, oil-based polyurethane adds a touch of elegance to woodwork. Its penetrating properties enhance the wood’s natural grain, making it a perfect match for antique furniture and heirloom pieces.

4. Fast-Drying Polyurethane:

Time is of the essence? Fast-drying polyurethane delivers a speedy finish in a matter of hours. This quick-drying formula is ideal for touch-ups and projects where time constraints are a factor.

5. Spar Urethane:

Shield your outdoor treasures with spar urethane. It’s specially formulated to withstand the harsh elements of sun, rain, and wind. Guard your decks, fences, and patio furniture with its UV-resistant properties.

Choosing the Right Polyurethane for Your Project

Consider the following factors:

  • Type of surface: Different surfaces require specific properties. Choose a polyurethane designed for the intended substrate (e.g., wood, metal, or plastic).
  • Durability: Think about the amount of wear and tear the surface will experience. Opt for a highly durable option for heavy-duty applications.
  • Drying time: Allow ample time for curing. Fast-drying polyurethanes are suitable for quick projects, while slower-drying options provide a longer working time.
  • Gloss level: Determine the desired sheen. Polyurethanes come in various gloss levels, from matte to high-gloss, to match aesthetic preferences.

Thinner: The Secret to Polyurethane Perfection

In the realm of polyurethane application, thinners play a crucial role, transforming this versatile coating into a smooth, flowing masterpiece. These magical liquids enhance the consistency and flowability of polyurethane, making it easier to apply and achieve a flawless finish.

There are several types of thinners available, each formulated to cater to the specific requirements of different polyurethane applications. Aliphatic-based thinners are commonly preferred for their mild odor and low toxicity, making them ideal for indoor use. Aromatic-based thinners, on the other hand, offer increased solvency power, making them suitable for dissolving thicker polyurethane coatings or removing stubborn paint residues.

The optimal ratio of polyurethane to thinner is critical for achieving the desired consistency. A too-thin mixture may result in poor coverage and reduced durability, while a too-thick mixture can be challenging to apply and lead to uneven finish. Always refer to the manufacturer’s instructions for the recommended thinning ratio and adjust accordingly based on the application method and desired results.

Thinning polyurethane not only improves its flow but also affects its drying time. Adding thinner reduces the viscosity of the paint, allowing it to spread more easily and evaporate faster. This can be beneficial for projects where a quick drying time is essential, such as when applying multiple coats or working in humid environments.

However, it’s important to note that excessive thinning can compromise the durability of the polyurethane coating. By reducing the concentration of polyurethane solids, thinning makes the coating thinner and less resistant to wear and tear. Therefore, always use thinners judiciously and in accordance with the manufacturer’s recommendations to ensure both ease of application and long-lasting performance.

Brushing Polyurethane: A Stroke of Perfection

In the realm of polyurethane application, brushing stands as a venerable technique, offering a precise and controllable way to achieve a flawless finish. As you embark on your polyurethane brushing journey, let’s delve into its advantages and the secrets to mastering this art.

Advantages of Brushing Polyurethane:

  • Precision: A brush provides unrivaled accuracy, allowing you to target specific areas with ease. This is especially advantageous for intricate details or when working in tight spaces.

  • Control: With a brush, you have complete command over the amount and direction of polyurethane applied. This fine-tuned control enables you to achieve a consistent thickness and avoid drips or runs.

  • Texture: Brushing can impart a subtle texture to the surface, creating a pleasing aesthetic effect. This texturing can enhance the durability and resistance of the finish.

Types of Brushes for Polyurethane:

The choice of brush depends on the specific application. For water-based polyurethane, natural-bristle brushes are recommended, while synthetic brushes are better suited for oil-based polyurethane. High-quality brushes with firm bristles will ensure a smooth and even application.

Mastering the Brushing Technique:

  • Preparation: Ensure the surface is clean, dry, and free of debris. Lightly sand the surface to promote adhesion.

  • Loading the Brush: Dip the brush into the polyurethane and load it generously, taking care to avoid overloading.

  • Application: Begin brushing in long, even strokes, overlapping each pass slightly. Apply the polyurethane in a thin, uniform layer.

  • Smoothing: Once applied, use the brush to smooth out any brush marks or unevenness. Work in the direction of the grain to achieve a professional-looking finish.

Tips for Optimal Results:

  • Use a wide brush for large surfaces and a narrow brush for smaller areas or details.

  • Apply multiple thin coats rather than one thick coat to minimize the risk of runs or sags.

  • Allow each coat to dry completely before applying the next to ensure proper adhesion.

  • **Clean your brushes* thoroughly after use to maintain their longevity and prevent contamination.

Roller Application: Advantages and Considerations

When embarking on a polyurethane application, the choice between brush and roller becomes pertinent. While brushes excel in precision and detail, rollers offer a unique set of advantages for larger surfaces.

Advantages of Using a Roller:

  • Faster Coverage: Rollers cover a wider area with each pass, significantly reducing the time required to apply polyurethane.
  • Smoother Finish: Rollers provide a more uniform spread of polyurethane than brushes, resulting in a smoother and less textured finish.
  • Easier for Large Surfaces: Rollers are ideal for applying polyurethane to extensive surfaces such as walls, ceilings, and floors, where the speed and ease of use are invaluable.

Considerations for Roller Selection:

  • Roller Type: Choosing the appropriate roller is crucial. Foam rollers are suitable for smooth surfaces, while nap rollers with longer fibers are better suited for rougher surfaces.
  • Roller Cover: The material of the roller cover affects the finish. Lambswool is soft and provides a more delicate touch, while synthetic covers are more durable and can withstand heavier use.
  • Roller Size: The width of the roller should match the size of the surface being coated. Wider rollers are more efficient for large areas, while narrower rollers offer greater control and precision.

Tips for Using a Roller:

  1. Prepare the Surface: Clean and sand the surface before applying polyurethane. Remove any dust or debris to ensure proper adhesion.
  2. Pour Polyurethane into Tray: Pour a small amount of polyurethane into a paint tray and roll the roller in the paint.
  3. Apply in Parallel Strokes: Roll the polyurethane onto the surface in parallel strokes, overlapping each pass slightly.
  4. Avoid Overrolling: Avoid going back over previously coated areas to prevent bubbles or unevenness.
  5. Thin the Polyurethane: If necessary, thin the polyurethane with a compatible thinner to improve its flow and reduce the risk of brush marks.

Spraying Polyurethane: A Comprehensive Guide

When it comes to applying polyurethane, spraying offers unparalleled precision, speed, and evenness. Whether you’re a seasoned pro or a DIY novice, mastering this technique will elevate your project to new heights.

Choosing Your Arsenal: Spray Gun Types

The first step is selecting the right spray gun. HVLP (High-Volume Low-Pressure) guns are a popular choice for polyurethane application, combining high transfer efficiency with a manageable spray pattern. Airless sprayers offer the advantage of higher pressure, leading to finer atomization and less overspray.

Safety First: Essential Precautions

Before you reach for the spray gun, don a respirator to protect yourself from harmful fumes. Wear protective gloves to prevent skin contact and safety glasses to shield your eyes from any stray particles. Ensure adequate ventilation to minimize airborne contaminants.

Technique: The Art of Precision

First, thin the polyurethane according to the manufacturer’s instructions. The viscosity should be slightly thinner than that of milk for optimal flow. Fill the spray gun reservoir and connect it to an air supply.

Adjust the nozzle size and spray pattern based on the size and shape of your project. Hold the gun 6-8 inches from the surface and keep it perpendicular to avoid runs or drips. Move the gun steadily and smoothly, overlapping each stroke slightly.

Tips for a Flawless Finish

  • Practice on a scrap surface before tackling the actual project.
  • Clean the gun thoroughly after use to prevent clogging.
  • Use a fine-grit sanding block or sandpaper to smooth any imperfections between coats.
  • Allow ample drying time before applying additional coats or handling the finished product.

Remember, spraying polyurethane is an art that requires patience and attention to detail. By following these guidelines, you can achieve a professional-grade finish that will enhance the beauty and durability of your project for years to come.

Mastering the Art of Brushing Polyurethane: A Comprehensive Guide

Polyurethane, known for its exceptional durability and protective properties, is a popular choice for various surfaces. Brushing polyurethane offers a precise and controlled application, allowing for a smooth and even finish. Here’s a detailed guide to help you achieve professional-grade results when brushing polyurethane:

Preparation is Key

Before you start brushing, ensure the surface is clean, dry, and free from contaminants. Sand the surface lightly to create a smooth base and remove any imperfections. Apply a thin coat of primer specifically designed for polyurethane to enhance adhesion and prevent the absorption of the finish into the substrate.

Choose the Right Brush

The choice of brush depends on the size and shape of the surface. Use a natural bristle brush for smooth, flat surfaces. Synthetic brushes work well for curved or intricate areas. Opt for a brush with soft, flexible bristles that will not leave brush marks or streaks.

Thinning and Application

If necessary, thin the polyurethane according to the manufacturer’s instructions using a high-quality thinner. Apply the first coat with long, even strokes, following the grain of the wood. Allow the first coat to dry completely before sanding lightly with fine-grit sandpaper to remove any raised grain or imperfections.

Building Up Layers

For a durable finish, apply multiple thin coats of polyurethane. Sand lightly between each coat to create a smooth surface and ensure proper adhesion. Allow each layer to dry completely before applying the next. The number of coats required depends on the desired level of protection and the porosity of the surface.

Tips for a Flawless Finish

  • Use a light touch when brushing to prevent brush marks.
  • Keep the brush moving smoothly and avoid overlapping strokes too much.
  • Extend each stroke beyond the edge of the surface to create a uniform finish.
  • Clean the brush thoroughly with the appropriate solvent after each use.

Mastering the technique of brushing polyurethane takes practice and attention to detail. By following these guidelines and embracing the principles of proper preparation and execution, you can achieve a flawless and durable finish that will protect and enhance the beauty of your surfaces for years to come.

Polyurethane Application: Rolling Technique for a Consistent Finish

Rolling polyurethane offers a smooth, durable, and consistent finish for various surfaces. Here’s a comprehensive guide to master this technique:

Essential Preparation

Before you begin rolling, ensure proper surface preparation. Sand the surface to remove any imperfections, and clean it with a tack cloth to eliminate dust and debris. This will create a smooth base for the polyurethane to adhere to.

Choosing the Right Roller

Select a high-quality foam roller designed for polyurethane applications. The density of the foam will determine the thickness of the coating. Higher-density foams create a thinner layer, while lower-density foams result in a thicker coating.

Applying the Polyurethane

Begin by pouring the polyurethane into a paint tray. Using a brush, apply a thin layer of polyurethane along the edges and corners of the surface. This will prevent any gaps in coverage.

Next, dip the roller into the polyurethane and roll it onto the surface using even, overlapping strokes. Start from the center and work outwards, maintaining a consistent pressure and avoiding over-rolling.

Achieving a Smooth Finish

For a smooth finish, use a foam roller with a firm nap. Roll in long, straight strokes and overlap each pass by at least 50%. Roll slowly and deliberately, taking your time to work the polyurethane into the surface.

Additional Tips

  • Use thinners: Add the recommended amount of thinner to the polyurethane to improve its flow and leveling properties.
  • Work in small sections: Break down the surface into smaller sections and focus on completing one section at a time to avoid uneven application.
  • Allow proper drying time: Each coat of polyurethane should be allowed to dry completely before applying subsequent coats. Refer to the manufacturer’s instructions for specific drying times.

By following these techniques, you can achieve a professional-looking, consistent, and durable polyurethane finish.

Polyurethane Application: Spraying Techniques Unveiled

Embrace the Art of Spraying Polyurethane for Flawless Finishes

In the realm of polyurethane application, spraying emerges as the epitome of efficiency and precision. This advanced technique empowers you to achieve a smooth and even finish, transforming your surfaces into a spectacle to behold.

Before embarking on this spraying odyssey, it’s imperative to don the mantle of safety. Gloves, respirators, and protective eyewear stand as your steadfast companions, shielding you from potential hazards.

Once your protective gear is firmly in place, it’s time to delve into the intricacies of equipment setup. Choose a high-quality spray gun tailored to your specific needs, whether it’s a conventional, HVLP (High Volume Low Pressure), or airless sprayer. Each has its own advantages, ensuring optimal performance for various applications.

Now, let’s don the mantle of мастера and embark on the actual spraying process. Begin by preparing the surface, ensuring it’s clean, dry, and free of contaminants. Dilute the polyurethane to the desired consistency, following the manufacturer’s instructions meticulously.

Grip the spray gun firmly, maintaining a perpendicular angle to the surface. With steady, overlapping strokes, apply the polyurethane in thin, even layers. Allow each layer to dry completely before applying subsequent ones. This crucial step prevents runs, drips, and imperfections.

Remember, patience is your ally in this endeavor. Don’t rush the process, allowing ample drying time between coats. The result will be a professional-grade finish that will enhance the beauty and durability of your project for years to come.

Embrace the Power of Spraying: Transform Your Surfaces Today

Unlock the secrets of spraying polyurethane and let your projects shine with unparalleled smoothness and radiant beauty. With the right knowledge, skills, and equipment, you can conquer the art of polyurethane application and elevate your projects to new heights.

Polyurethane Application: A Guide to Essential Safety Equipment

When working with polyurethane, it’s crucial to prioritize safety measures. One vital component of this is wearing protective gloves. Polyurethane can release fumes that may cause skin irritation or allergic reactions. Gloves provide a barrier that safeguards your hands from contact with the chemical.

Various types of gloves are suitable for polyurethane handling. Nitrile gloves are commonly used due to their resistance to most solvents and chemicals. Butyl gloves offer even greater protection against harsh chemicals, making them ideal for spray applications. Natural latex gloves are suitable for individuals with nitrile allergies, but they may offer less resistance to polyurethane’s solvents.

When choosing gloves, consider their thickness and durability. Thicker gloves provide increased protection, while thinner gloves offer improved dexterity. Opt for a balance that meets your specific task requirements.

Remember to inspect gloves before use for any holes or tears. Damaged gloves can compromise your safety, allowing polyurethane to come into contact with your skin.

Proper glove removal is also essential to prevent contamination. Avoid touching the outside of the gloves, which may be contaminated. Instead, peel the gloves off from the inside, carefully rolling them down to the wrists.

Wearing appropriate gloves is a fundamental safety measure when handling polyurethane. By following these guidelines, you can minimize the risk of skin irritation or allergic reactions, ensuring a safe and successful polyurethane application experience.

**Protect Yourself: The Importance of a Respirator When Applying Polyurethane**

When embarking on a polyurethane application project, don’t overlook the crucial element of protecting your respiratory system. Polyurethane fumes can pose serious health risks if inhaled, making a respirator an indispensable tool.

Hazards of Polyurethane Fumes

Polyurethane fumes contain volatile organic compounds (VOCs) and isocyanates, which can trigger a range of adverse health effects, including:

  • Respiratory irritation, such as coughing and throat irritation
  • Asthma
  • Pneumonitis
  • Cancer

Exposure to these fumes can also cause eye, skin, and nasal irritation.

Types of Respirators

To safeguard your lungs from these harmful fumes, choose a respirator that meets the following criteria:

  • Approved by NIOSH (National Institute for Occupational Safety and Health)
  • Rated for protection against organic vapors and isocyanates
  • Properly fitted to your face

Effectiveness of Different Respritor Types

Various respirators offer different levels of protection and comfort:

  • Disposable Respirators: Provide basic protection for short-duration tasks.
  • Reusable Respirators: More economical for long-term or frequent use.
  • Powered Air Purifying Respirators (PAPRs): Highly effective option with a powered fan that circulates filtered air.
  • Supplied Air Respirators (SARs): Most protective option that provides constant clean air through a hose connected to an external air supply.

Choosing the Right Respirator

Consider the specific task, duration of exposure, and your personal comfort when selecting a respirator. For large-scale or prolonged applications, PAPRs or SARs are highly recommended.

Safety Precautions

  • Always wear a respirator while applying polyurethane.
  • Check the respirator’s fit and condition before each use.
  • Store the respirator properly to prevent contamination.
  • Dispose of disposable respirators after use.

Remember, protecting your respiratory health is paramount when working with polyurethane. By incorporating a respirator into your safety gear, you can minimize exposure to harmful fumes and ensure a safe and successful project.

Protective Eyewear: Explain the importance of wearing protective eyewear when working with polyurethane, including the different types of eyewear available and their protective properties.

Protective Eyewear for Polyurethane Work

When working with polyurethane, protective eyewear is not only crucial but mandatory. Polyurethane fumes and particles, if not adequately shielded from your eyes, can cause serious irritation, redness, and even long-term damage.

Types of Protective Eyewear

  • Goggles: These provide complete coverage around your eyes, preventing fumes and particles from entering.

  • Safety Glasses: These cover the front of the eyes and are ideal for general protection from splashes and debris.

  • Respirators with Eyepieces: These combine respiratory protection with eye protection, offering a comprehensive shield against both fumes and particles.

Importance of Wearing Protective Eyewear

  • Prevents Eye Irritation and Redness: Polyurethane fumes can trigger eye irritation, making them uncomfortable and watery. Protective eyewear creates a barrier, preventing these fumes from reaching your eyes.

  • Protects from Airborne Particles: Polyurethane application often involves grinding or sanding, which releases tiny particles into the air. Protective eyewear blocks these particles from entering your eyes, reducing the risk of corneal abrasions and scratches.

  • Prevents Long-Term Damage: Prolonged exposure to polyurethane fumes and particles can lead to chronic eye conditions, such as dry eye syndrome and cataracts. Protective eyewear minimizes this risk, safeguarding your vision for the future.

Selecting the Right Eyewear

Choose eyewear that meets the following criteria:

  • Impact Resistance: Look for eyewear that is rated for impact resistance to protect your eyes from airborne particles.

  • UV Protection: Polyurethane can release UV rays during application. Choose eyewear with UV protection to shield your eyes from the harmful effects of sunlight.

  • Fog-Resistance: Select eyewear that features fog-resistant lenses to prevent condensation from impairing your vision.

Remember, protective eyewear is an essential safety measure when working with polyurethane. By investing in high-quality eyewear, you can ensure that your eyes are well-protected from any potential hazards, allowing you to work with confidence and peace of mind.

Polyurethane Manufacturers: The Giants of the Industry

The world of polyurethane production is a battlefield of innovation and competition, where countless manufacturers strive to deliver the highest quality coatings and adhesives. In this vast landscape, a select few giants stand out, towering over the rest with their exceptional products and unwavering dedication to customer satisfaction.

Meet the Polyurethane Titans:

  • Dow Chemical: A global giant in the chemical industry, Dow Chemical has cemented its place as a leading polyurethane manufacturer. Their portfolio boasts a wide range of polyurethane solutions, catering to diverse industrial sectors from automotive to construction. With an unwavering commitment to innovation, Dow Chemical continuously pushes the boundaries of polyurethane technology.

  • BASF: Another industry titan, BASF has established itself as a formidable player in the polyurethane realm. Their comprehensive product line encompasses a vast array of polyurethane resins, systems, and specialties. BASF’s commitment to sustainability shines through in their innovative polyurethane solutions that minimize environmental impact.

  • Bayer: Renowned for their commitment to excellence, Bayer has earned its reputation as a premier polyurethane manufacturer. Their comprehensive product range includes polyurethane foams, coatings, and adhesives. Bayer’s unwavering focus on customer service and technical support ensures that their clients receive the highest level of satisfaction.

  • Huntsman Corporation: With a global presence and a deep-rooted understanding of polyurethane chemistry, Huntsman Corporation has become a cornerstone of the industry. Their portfolio encompasses a complete line of polyurethane raw materials, enabling customers to tailor their solutions to specific application needs.

  • Covestro: Covestro, a renowned leader in the field of high-performance plastics, has also established a strong presence in the polyurethane market. Their portfolio boasts a wide range of polyurethane resins and systems, designed for exceptional performance and durability. Covestro’s commitment to sustainability and innovation has positioned them as a preferred partner for forward-thinking industries.

Choosing the Right Thinners for Polyurethane Application

When working with polyurethane, choosing the appropriate thinner is crucial for achieving optimal results. Thinners play a vital role in adjusting the consistency and flow of polyurethane paint, ensuring a smooth and even application.

Types of Thinners

Various types of thinners are available for polyurethane, each with unique properties and compatibility. Some popular choices include:

  • Xylene: A potent thinner known for its strong solvent power, Xylene is effective in reducing the viscosity of polyurethane paints. It provides excellent flow and leveling properties but has a strong odor and can be harmful if inhaled.

  • Toluene: Similar to Xylene, Toluene is a powerful thinner with a high evaporation rate. It offers exceptional leveling and provides a smooth finish, but like Xylene, it has a strong odor and requires careful handling.

  • Aromatic 100: A blend of aromatic solvents, Aromatic 100 is a versatile thinner that provides a moderate evaporation rate and good leveling properties. It is less pungent than Xylene and Toluene but still requires adequate ventilation.

Selecting the Best Thinner

Selecting the best thinner depends on the type of polyurethane and the desired results. Here are some guidelines to help you choose:

  • Oil-based polyurethanes: Use Xylene or Toluene for effective thinning.
  • Water-based polyurethanes: Opt for water-based thinners or specific thinners recommended by the manufacturer.
  • Low-odor applications: Consider Aromatic 100 or other low-odor thinners to minimize fumes and provide a more comfortable working environment.

Recommended Manufacturers

Several reputable manufacturers provide high-quality thinners for polyurethane applications. Here are some notable brands to consider:

  • Sherwin-Williams: Offers a range of thinners specifically designed for polyurethane paints, including Xylene, Toluene, and Aromatic 100.
  • Benjamin Moore: Provides a variety of thinners compatible with both oil-based and water-based polyurethanes, including their popular “Thinner 89.”
  • Rust-Oleum: Produces thinners specifically formulated for their polyurethane products, ensuring optimal performance and finish.

Polyurethane Application: A Comprehensive Guide for DIYers

Are you looking to upgrade your home’s interior or exterior with a durable and versatile finish? Polyurethane is an excellent choice, providing a protective and lustrous coating. Whether you’re a seasoned painter or a DIY enthusiast, this comprehensive guide will empower you with the knowledge and techniques for a seamless polyurethane application.

Paint and Hardware Stores: Your Local Source for Polyurethane Essentials

When it comes to acquiring the necessary materials for your polyurethane project, paint and hardware stores should be your go-to destination. These establishments offer a wide selection of polyurethane products, ensuring you find the right formula for your specific application. From water-based to oil-based polyurethane, you’ll have a plethora of options to choose from.

Moreover, these stores stock an array of thinners compatible with polyurethane. Thinners play a crucial role in adjusting the consistency of the paint, making it easier to apply and achieve a smooth finish.

Prices and Customer Service: Finding the Best Value

Price is an important consideration when purchasing polyurethane and related materials. Paint and hardware stores offer a range of products at competitive prices, ensuring you get the best value for your money.

Beyond price, customer service is another crucial factor to consider. Experienced staff at these stores can provide expert advice and assist you in selecting the appropriate products for your project. Their knowledge and expertise can save you time and frustration, ensuring a successful outcome.

Tips for Selecting Polyurethane at Paint and Hardware Stores

  • Consider the surface: Choose polyurethane specifically designed for the surface you’re applying it to, such as wood, metal, or concrete.
  • Read the product label: Pay attention to the drying time, coverage, and any safety precautions.
  • Test a small area: Apply a small amount of polyurethane to an inconspicuous area to ensure compatibility and desired finish.
  • Ask for assistance: Don’t hesitate to ask the store staff for recommendations or guidance if you’re unsure about which product to choose.

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